Zf 4hp18 Repair Manual

Posted on by admin

Acces PDF Zf 5hp18 Repair Manual File Type Zf 5hp18 Repair Manual File Type Right here, we have countless book zf 5hp18 repair manual file type and collections to check out. We additionally manage to pay for variant types and next type of the books to browse. The specialists of the BMW and manufacturers from ZF recommend changing the oil and filtering every 100,000 kilometers. Thus, you won’t have to repair ZF 5HP18 too often. ZF 5hp18 transmission fluid. Original Oil ZF S671 090 170 1 — liter bottle BMW number 83. Audi number G 052162A1 / A2 / A6.

ZF 5HP18 Transmission Repair Manual PDF free online

This manual contains precise details of how to repair the complete transmission.

Repair

A1 dismantling and assembly work is described in the correct order.

The photographs have been selected to cover various types of transmission and may therefore differ from the vehicle on which you are working.

The component list precisely defines which version of the transmission you are working and this is also reflected In the parts list.

RepairZf 4hp18 Repair Manual

If any major modifications have to be taken into account when repairs are carried out, you will be notified by Technical Bulletin.

Depending on the nature of the fault, It may be possible to limit the repair to the actual components and areas of the transmission that have failed.

In this connection, please note:

  • Always renew the pistons if there is a fault on clutch F or brake G. Never re-use seals, for example 0-rlngs and shaft sealing rings.
  • If the transmission has been run for a considerable distance (> 50.000 km), renew all lined and steel discs.
  • If clutch damage has occurred the converter, oil cooler lines and the oil cooler itself must be thoroughly flushed out with a suitable cleaning agent.

The following conditions must be satisfied:

  • The necessary special tools must be available The complete set Is listed in Section 1.8 of this manual.
  • A suitable transmission test rig should be available.

Refer to the Technical Bulletins for the relevant test values.

CONTENTS

Preliminary information

  • 1. General remarks
    • 1.1 Drawing of transmission
    • 1.2 Power flow schematic
    • 1.3 Oil flow charts
    • 1.4 Adjustment work
      • 1.4.1 Release clearance at clutch F (snap ring)
      • 1.4.2 Release clearance at brake G (snap ring)
      • 1.4.3 Release clearance at brake D (snap ring)
      • 1.4.4 Clearance at output side (washer)
      • 1.4.5 Release clearance at clutch E (snap ring)
      • 1.4.6 Release clearance at clutch A (snap ring)
      • 1.4.7 Release clearance at brake C1 (snap ring)
      • 1.4.8 Transmission axiale clearance (washer)
      • 1.4.9 Release clearance at brake C2 (two washers)
    • 1.5 Tightening torques
    • 1.6 Troubleshooting (faults, causes and remedies)
    • 1.7 Checking the transmission
    • 1.8 Special tools
  • 2. Dismantling
    • 2.1 Dismantling according to assembly groups
    • 2.2 Output side
    • 2.3 Planetary gears, complete
      • 2.3.1 Planetary gear set III
      • 2.3.2 Clutch F
      • 2.3.3 Brake DG with 1st gear freewheel
    • 2.4 Input side
      • 2.4.1 Clutch E
      • 2.4.2 Clutch A
      • 2.4.3 Clutch B and 3rd gear freewheel
      • 2.4.4 Brake C
    • 2.5 Oil supply unit with brake C
    • 2.6 Housing with shift and parking pawl
  • 3. Assembling according to assembly groups
    • 3.1 Housing with shift and parking pawl
    • 3.2 Planetary gear set, complete
      • 3.2.1 Planetary gear set III
      • 3.2.2 Clutch F
      • 3.2.3 Brake DG with 1st gear freewheel
    • 3.3 Output side
    • 3.4 Planetary gear sets I and II
    • 3.5 Input side
      • 3.5.1 Clutch E
      • 3.5.2 Clutch A
      • 3.5.3 Clutch B and 3rd gear freewheel
      • 3.5.4 Brake C
    • 3.6 Oil supply unit with brake C
    • 3.7 Selector unit, oil sump and converter

Zf 4hp18 Repair Manuals

Language: English
Format: PDF
Pages: 121